Industrial And Manufacturing

Test Automation And Controls For Industrial Manufacturing

Test automation, embedded controls, and data acquisition across industrial manufacturing. Selected examples from our delivered work:

HVAC manufacturers

Real-time HVAC performance monitoring and data acquisition supporting predictive maintenance and quality assurance, plus a reverse-engineered firmware programmer replacing end-of-life equipment with hardware fixture and software API for MES integration, a reverse-engineered ultrasonic solder pot, HVAC enclosure manufacturing test automation, and electronic control module QA lab software.

Industrial HVAC equipment manufacturer

Multi-year LabVIEW troubleshooting and support across the client’s LabVIEW-based manufacturing and test systems.

Semiconductor fab safety

Test set for fire suppression enclosure cabinets that surround equipment using pyrophoric chemicals, with vortex containment rated to withstand a building fire for safe personnel evacuation.

Global tire manufacturer

CompactRIO (cRIO) embedded control system updates on a mobile trailer/rig used for tire testing and characterization in field conditions, modernizing real-time control and data acquisition.

Forklift manufacturer

Forklift firmware flash loader and configuration management for manufacturing, plus legacy test application modernization to C++, delivered to one of the largest forklift manufacturers in the United States.

Motion control programs

Industrial automation consulting, motion control for precision electrical discharge machining, and a precision motion control manufacturing test set for a global electronics manufacturing services provider.

Tier 3 automotive supplier

Emergency manufacturing support when a production line failure required outside diagnostic and recovery help.

Industrial troubleshooting

General technical troubleshooting and diagnostic resolution services for industrial test and production systems, plus Modbus protocol communication software development for industrial test integration.

Controls & Automation

Industrial Controls And Monitoring

Real-time HVAC performance monitoring and data acquisition enabling predictive maintenance and quality assurance for an HVAC manufacturer. Test cell building automation including scrubber and cooling stack with centralized monitoring and control. Industrial motion control consulting.

Building And Facility Automation

Test cell building automation including scrubber and cooling stack with centralized monitoring and control of facility infrastructure. HVAC enclosure manufacturing test automation and electronic control module QA lab software for a large HVAC manufacturer.

Motion Control And Consulting

Automation design and development for industrial automation applications, motion control for precision electrical discharge machining, a manufacturing test set with motion control for a global electronics manufacturing services provider, and a precision motion control manufacturing test system.

Field, Safety & Recovery

Mobile And Field Test Systems

Mobile CompactRIO embedded system upgrades on a trailer/rig used for tire testing and characterization in field conditions, modernizing the real-time control and data acquisition system for a global tire manufacturer.

Industrial Safety Systems

Semiconductor fab fire suppression enclosure cabinet test set. Cabinets surround equipment using pyrophoric chemicals that combust on contact with air, creating a vortex containment system and rated to withstand a building fire for safe personnel evacuation.

Emergency Production Recovery

Emergency manufacturing support for a Tier 3 automotive supplier when a production line failure required outside help. We have also provided LabVIEW troubleshooting and support spanning multiple years for an industrial HVAC equipment manufacturer, plus general technical troubleshooting and diagnostic resolution services for industrial clients.

What We Build In Industrial And Manufacturing

Embedded control systems, data acquisition platforms, and test automation for industrial manufacturing environments.

Embedded Control System Design

  • CompactRIO embedded control system upgrades on a mobile trailer/rig for tire testing
  • Forklift firmware flash loader and configuration management for manufacturing
  • Legacy forklift test application modernization to C++ for one of the largest forklift manufacturers in the United States
  • Reverse-engineered firmware programmer replacing end-of-life equipment, plus a reverse-engineered ultrasonic solder pot for an air conditioner assembly process

Real-Time Data Acquisition

  • Real-time HVAC performance monitoring and data acquisition supporting predictive maintenance and quality assurance
  • CompactRIO real-time control and data acquisition for tire testing under field conditions
  • Data acquisition for high-pressure flow loops and HVAC enclosure manufacturing test automation

Building And Facility Automation

  • Test cell building automation with scrubber and cooling stack control plus centralized facility monitoring
  • HVAC enclosure manufacturing test automation and electronic control module QA lab software
  • HVAC firmware programmer reverse engineered to replace end-of-life flashing equipment, with hardware fixture, hardware interface, and a software API for MES integration

Industrial Safety System Testing

  • Test set for fire suppression enclosure cabinets used in semiconductor wafer fabrication facilities, surrounding equipment that uses pyrophoric chemicals
  • Vortex containment cabinet test set rated to withstand a building fire for safe personnel evacuation
  • Multi-year LabVIEW troubleshooting and support, emergency manufacturing recovery, and general technical troubleshooting for industrial clients

Why Industrial Manufacturing Test Is Different

Cross-Industry Rigor

The same engineers who build Class III medical device test sets, helicopter avionics LRU testers, and oilfield e-frac control systems also build industrial HVAC monitoring, semiconductor fab safety test, tire-testing CompactRIO rigs, and forklift manufacturing software.

Embedded Systems Expertise

CompactRIO embedded control system updates on a mobile trailer/rig used for tire testing in field conditions, plus forklift firmware flash loader and a legacy C++ test-application modernization for one of the largest forklift manufacturers in the United States.

Long-Term Support

Multi-year LabVIEW troubleshooting and support for an industrial HVAC equipment manufacturer, multi-year HVAC enclosure manufacturing test automation support, and ongoing quality assurance laboratory software support for HVAC electronic control modules.

Representative Industrial And Manufacturing Work

We build industrial test systems, embedded controls, and data acquisition platforms, then provide the sustained support your manufacturing operations require.

HVAC Performance Monitoring

Real-time HVAC performance monitoring and data acquisition system for an HVAC manufacturer, enabling predictive maintenance and quality assurance for the product line.

Mobile Tire Testing Rigs

CompactRIO embedded control system updates on a mobile trailer/rig used for tire testing and characterization in field conditions, modernizing real-time control and data acquisition for a global tire manufacturer.

Semiconductor Fab Safety Testing

Test set for fire suppression enclosure cabinets used in semiconductor wafer fabrication facilities. Cabinets surround equipment using pyrophoric chemicals that combust on contact with air, creating a vortex containment system rated to withstand a building fire for safe personnel evacuation.

Emergency Production Recovery

Emergency manufacturing support for a Tier 3 automotive supplier when a production line failure required outside diagnostic and recovery help, plus general technical troubleshooting and diagnostic resolution services for industrial test and production systems.

Test Cell Building Automation

Test cell building automation with centralized monitoring and control of facility infrastructure (scrubber and cooling stack) plus HVAC enclosure manufacturing test automation supported across multiple years.

How We Work With Industrial And Manufacturing Teams

Project-Based Engagements

We take on specific test automation, controls, or data acquisition projects where your team needs specialized embedded systems or LabVIEW expertise.

Emergency And Recovery Support

When production lines go down or test systems fail, we deploy engineers to diagnose, recover, and implement permanent solutions.

Sustained Engineering Support

Multi-year LabVIEW diagnostics, troubleshooting, and system maintenance for teams that need ongoing access to test and controls expertise.

Standards And Industrial Frameworks

We build to the standards each manufacturing environment requires. Touchpoints from our delivered work include test sets for fire suppression cabinets containing pyrophoric chemicals in semiconductor wafer fabs, building-fire-rated vortex containment cabinets, real-time HVAC performance monitoring, mobile CompactRIO embedded control, and customer-specific manufacturing test standards across HVAC, automotive, tire, forklift, and electronics manufacturing services clients.

Why Us

We build industrial test systems, embedded controls, and data acquisition platforms, then provide the sustained support your manufacturing operations require.

Embedded Systems

CompactRIO embedded control updates on a mobile trailer/rig used for tire testing in field conditions, plus forklift firmware flash loader, legacy C++ test-application modernization, and a precision motion control manufacturing test set.

LabVIEW

Multi-year LabVIEW troubleshooting and support for an industrial HVAC equipment manufacturer, plus emergency manufacturing recovery and general technical troubleshooting for industrial test and production systems.

Data Acquisition

Real-time data acquisition for HVAC performance monitoring, CompactRIO tire testing in field conditions, test cell building automation including scrubber and cooling stack, and HVAC enclosure manufacturing test automation.

Safety Systems

Test set for fire suppression enclosure cabinets used in semiconductor wafer fabs, surrounding equipment using pyrophoric chemicals that combust on air contact, with vortex containment and a building-fire rating for safe personnel evacuation.

Field-Ready

Mobile CompactRIO embedded control system on a trailer/rig used for tire testing and characterization in field conditions, modernized for a global tire manufacturer.

Emergency Response

Emergency manufacturing support for a Tier 3 automotive supplier and general technical troubleshooting and diagnostic resolution services for industrial test and production systems.

Trusted by

Medtronic GD Energy Products Bell Helicopter Johnson & Johnson GE Healthcare Halliburton Shell Stryker Alcon Abbott Qorvo Qualcomm Keysight Technologies National Instruments MIT Oak Ridge National Lab Ethicon Bridgestone IBM U.S. Department of Energy Georgia Tech Stanford University University of Texas at Austin Verb Surgical Berkeley Lab Pacific Northwest Lab Hewlett Packard Enterprise Gardner Denver Lockheed Martin

Production Line Down Or Test Stand Aging Out?

Bring us the controls or test problem that’s slowing the line. We’ll diagnose what’s broken, modernize what’s worth keeping, and deliver a supportable system that survives shift changes, staff turnover, and the next decade of production.